High Precision Automated Helium Filling Equipment for Cylindrical Battery Cells

High Precision Automated Helium Filling Equipment for Cylindrical Battery Cells

Product Introduction:

With the rapid advancement of the new energy industry, cylindrical batteries are increasingly adopted in electronic devices and electric vehicles. As a critical process for enhancing battery performance and safety, helium filling plays a pivotal role in detecting sealing integrity and preventing electrolyte leakage. Our cylindrical battery helium filling equipment precisely introduces helium into cells prior to packaging, ensuring consistent and stable filling volumes through precise pressure and flow control. This significantly improves battery yield rates and overall quality, meeting the rigorous demands of modern battery manufacturing.

Product Features:

(1) High-precision gas control

Adopting advanced gas flow sensors and pressure sensors, it can monitor and accurately control the flow and pressure of helium in real time, ensuring that the amount of helium filled into each battery cell meets strict process standards.

Equipped with high-precision gas regulating valves, it can quickly and accurately adjust the gas flow according to different battery cell specifications and helium filling process requirements to achieve precise helium filling.

(2) Efficient and automated production

The equipment has highly automated battery cell loading, helium filling, unloading and other process flows, which can achieve continuous and uninterrupted production, greatly improve production efficiency and reduce labor costs.

Adopting advanced mechanical transmission systems and automatic control systems to ensure seamless connection and stable operation between various processes, reduce downtime and failure rate during production.

(3) Intelligent operating system

Equipped with an intelligent human-machine interface (HMI), the operation is simple and convenient. Operators can easily set equipment parameters, monitor the production process, view equipment status and production data and other information through the touch screen.

It has fault self-diagnosis and alarm functions, which can detect and display equipment fault information in time, facilitate maintenance personnel to quickly locate and solve problems, and effectively improve equipment maintenance efficiency and production continuity.

(4) Safe and reliable design

The overall structure of the equipment is compact and reasonable, using high-quality metal materials and protective devices to ensure the stability and safety of the equipment during operation and effectively prevent operators from accidental injuries.

Equipped with a complete gas leak detection system and safety protection measures, once a gas leak is detected, the equipment will automatically stop running and activate the alarm device to ensure the safety of the production environment.

Product Advantages

(1) Leading Technology

The company has a professional R&D team, which continuously invests in R&D resources and is committed to the innovation and upgrading of cylindrical battery cell helium filling equipment technology. This equipment adopts a number of independently developed core technologies, and is at the industry-leading level in terms of gas control accuracy, production efficiency and equipment stability, and can provide customers with high-quality products and technical support.

(2) Customized Service

According to the different battery cell specifications, production processes and production capacity requirements of customers, we provide personalized equipment customization solutions. From equipment design, manufacturing to installation and commissioning, as well as after-sales maintenance, the company can provide customers with one-stop high-quality services to ensure that the equipment can perfectly match the customer's production requirements and achieve the maximum production benefits.

(3) High-quality after-sales guarantee

A complete after-sales service network has been established, with a professional after-sales maintenance team in Turkey and surrounding areas, which can respond to customers' after-sales needs in a timely manner. Provide customers with regular equipment maintenance, technical training, parts replacement and other services to ensure that the equipment always maintains a good operating state throughout its service life cycle, reducing customers' use costs and maintenance risks.

Technical standards

• Comply with the international electrical safety standard IEC 61010-1:2010 to ensure reliable electrical safety performance of the equipment.
• Follow the quality management system standard ISO 9001:2015, strictly implement the quality management process from raw material procurement, production process control to product inspection to ensure stable and reliable product quality.
• The helium filling process complies with relevant industry standards and customer-specific process requirements to ensure that the sealing performance and quality indicators of the battery after helium filling meet or exceed industry standards.

Technical parameters

Application fields

Cylindrical battery cell helium filling equipment is widely used in the following fields:

(1) New energy vehicle battery manufacturing: Provide high-quality cylindrical battery cell helium filling services for electric vehicle power battery modules to ensure battery safety and reliability, extend battery life, and improve the overall performance of electric vehicles.

(2) Consumer electronic battery production: In the battery manufacturing process of various consumer electronic products such as mobile phones, tablets, laptops, smart watches, etc., cylindrical battery cell helium filling equipment can effectively improve the sealing performance of the battery, prevent electrolyte leakage, and ensure product quality and safety.

(3) Energy storage battery system: In energy storage battery systems such as renewable energy storage and grid peak storage, cylindrical battery cell helium filling equipment can meet the production needs of large-scale energy storage batteries and provide reliable battery cell guarantees for the stable operation of energy storage systems.

FAQ:

(1) How long does it take to install and debug the equipment?

Generally, the installation and debugging cycle of the equipment is 30 working days. The specific time will vary slightly depending on the actual situation of the customer's site and the complexity of the equipment. During the installation and debugging process, we will send professional technicians to the site for guidance and operation to ensure that the equipment can be installed and put into use smoothly.

(2) What are the requirements of the equipment for the helium gas source?

The equipment requires the purity of the helium gas source to be ≥95% and the pressure to be ≥0.5 MPa. In order to ensure the normal operation of the equipment and the helium filling effect, it is recommended to use a high-quality helium gas source that meets the above requirements and ensure the stability and continuity of the gas source.

(3) How to ensure the helium filling accuracy of the equipment?

The equipment uses advanced gas flow sensors and pressure sensors, as well as high-precision gas regulating valves, which can monitor and accurately control the flow and pressure of helium in real time. At the same time, during the research and development and production of the equipment, we have conducted a large number of experiments and debugging, optimized and verified the helium filling process, and ensured that the helium filling accuracy of the equipment can reach ±2%. In addition, the equipment also has a regular calibration function, which can calibrate the sensor and regulating valve as needed to ensure the long-term stability of the helium filling accuracy.

(4) When the equipment fails, how long is the after-sales service response time?

We have a professional after-sales maintenance team in Turkey and surrounding areas. When we receive the customer's fault repair information, we will respond within 48 hours and provide remote technical support or dispatch maintenance personnel to the site for repair according to the fault situation. Generally speaking, common faults can be repaired within 72 hours, ensuring minimal equipment downtime and reducing the impact on customer production.

After-sales service

1. Equipment installation and commissioning: Send professional technicians to the customer's site to install and commission the equipment to ensure that the equipment can operate normally, and provide on-site training for the customer's operators to familiarize them with the equipment's operating methods and daily maintenance points.

2. Regular maintenance: Provide regular equipment maintenance services according to the equipment's usage and customer needs, including equipment cleaning, lubrication, inspection of key components' wear, calibration of sensors and regulating valves, etc., to ensure that the equipment is always in good operating condition.

3. Technical training: Provide customers with comprehensive technical training services, including equipment operation training, troubleshooting training, process optimization training, etc., to improve the technical level and equipment maintenance capabilities of customer operators, so that customers can better use and manage equipment.

4. Parts supply: Establish a complete parts inventory management system to ensure sufficient supply of commonly used parts. When customers need to replace parts, we can provide original genuine parts in a timely manner, and provide fast logistics distribution services to ensure the timeliness of equipment maintenance.

5. Remote technical support: Provide customers with remote technical support services through Internet technology. When customers encounter equipment failures or operating problems, our technicians can remotely connect to the equipment to understand the operating status of the equipment in real time, conduct fault diagnosis and technical guidance, and help customers solve problems quickly.