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Vertical Valve Flow Meter Intelligent Test Bench High-Precision Flow Detection Full-Caliber Adaptation Iso5167

Vertical Valve Flow Meter Intelligent Test Bench High-Precision Flow Detection Full-Caliber Adaptation Iso5167

WPT-7 is an intelligent testing device designed for vertical valves and flow meters. It supports 0.1-200m³/h flow test (accuracy ±0.3%) and 0-40MPa pressure test, integrating 15+ core index tests such as flow characteristics, sealing, and pressure resistance. It adopts a vertical modular structure, can quickly replace DN25-DN300 equipment in 10 minutes, is equipped with a 10-inch touch screen and PLC intelligent control system, and automatically generates test reports that comply with ISO 5167 and API 6D standards. It is suitable for equipment research and development, production quality inspection and certification testing in the water, petrochemical, and energy industries.

  • Brand :

    HONGCE
  • Model :

    WPT-14
  • Certificate :

    Calibration certificate(cost additional)
  • Product Origin :

    CHINA
  • Payment Method :

    L/C, T/T
  • Regular Packaging :

    Plywood

Vertical Valve Flow Meter Intelligent Test Bench High-Precision Flow Detection Full-Caliber Adaptation Iso5167

 

Product Introduction

WPT-7 redefines the performance verification standard of valves/flowmeters with vertical efficient detection and intelligent measurement and control technology:

1. Vertical structure and efficient detection

  • Special layout: Designed for vertically installed gate valves, electromagnetic flowmeters and other equipment, the automatic centering fixture ensures that the sealing surface is evenly stressed, avoiding the tilt error of horizontal testing, and the clamping efficiency is increased by 50%
  • Full-caliber coverage: DN25-DN300 flange/thread/butt welding joints are plug-and-play, and the electric lifting fixture (stroke 500mm) is combined with a pneumatic clamping device to complete the replacement of equipment of different sizes within 10 minutes

2. Multi-dimensional performance testing

Flow detection:

Range 0.1-200m³/h (electromagnetic flowmeter calibration accuracy ±0.3%), supports clean water, oil, and natural gas media (optional anti-corrosion module to cope with acid and alkali environments)

Flow characteristic test: linearity, repeatability error (≤0.1%), pressure loss analysis (resolution 0.01MPa)

Pressure test:

0-40MPa Static pressure test (accuracy ±0.2% FS), meeting 1.5 times nominal pressure shell strength test and 1.1 times sealing test (leakage ≤ 0.01L/min liquid)

Pulse pressure test (frequency 0-10Hz) simulates pipe network water hammer impact and detects equipment fatigue life

3. Intelligent measurement and control and data management

Operation interface: 10-inch color touch screen (1280×800), one-button switch between Chinese and English, built-in ISO 5167, API 6D and other 20+ standard test templates, parameter setting time shortened by 40%

Data traceability: 64G encrypted storage + USB/Ethernet export, automatic generation of flow-pressure curve, leakage trend chart, upper computer software supports PDF report generation (including compliance determination)

4. Safety and reliability design

Hardware protection: stainless steel high-pressure chamber (pressure resistance 60MPa) + tempered explosion-proof observation window (light transmittance 92%), leakage monitoring accuracy up to 0.001L/min

Triple protection: automatic overpressure unloading (110% set value), motor overheating shutdown (>70℃), emergency power-off button (response time <0.5s), in line with EN 61010-1 electrical safety standards

 

Product features

πŸš€ Quick clamping Electric lifting + pneumatic locking, DN300 equipment replacement time <10 minutes, compatible with multi-brand valves/flow meters

πŸ”¬ High-precision detection German imported sensors: flow ±0.3% FS, pressure ±0.2% FS, calibrated by CNAS, meet ISO 5167 Class 1 accuracy

🌐 Standard compatibility Built-in API 6D, EN 12266-1 test procedures, automatically generate data reports required for CE/API/CCC certification

πŸ“Š Intelligent analysis Real-time SPC statistics (CPK value/process capability index), abnormal data AI Identification (accuracy 98%) and sound and light alarm

βš™οΈ Flexible expansion Optional high temperature module (0-150℃), vacuum system (vacuum degree ≤10kPa), adapt to extreme working conditions test requirements

 

International reference standards 

Flow measurement standards:

  • ISO 5167-1:2018 "Differential pressure device to measure flow"
  • Clause 5: Accuracy level and uncertainty calculation
  • Clause 7: Repeatability test method and judgment rules
  • GB/T 2624.1-2021 "Measurement of full pipe fluid flow with differential pressure device"
  • Section 5.3: Flow coefficient calculation and calibration process

Valve test standards:

  • API 6D:2020 "Pipeline valve"
  • Section 8.2: Pressure test procedure (shell/seal test pressure and pressure holding time)
  • Section 8.3: Leakage acceptance standard (liquid ≤0.1mL/min・DN)
  • EN 12266-1:2019 "Industrial valve pressure test"
  • Annex A: Bubble method leak detection method
  • Annex B: Pressure drop method leak determination rules

Safety and electromagnetic compatibility:

  • EN 61010-1:2010 "Safety requirements for measuring equipment"
  • Clause 5: Electrical isolation and overvoltage protection
  • Clause 7: Mechanical protection level (IP54/IP65)

 

Technical Parameters

 
Category Parameter Details
Model WPT-7
Flow Test Range 0.1-200m³/h (Accuracy: ±0.3%FS, Electromagnetic Flowmeter)
Pressure Test Range 0-40MPa (Static Pressure), 0-25MPa (Pulse Pressure)
Test Media Water, Hydraulic Oil, Natural Gas (Optional Anti-Corrosion Coating for Acid/Alkali)
Temperature Range Operating: 0-80℃; Storage: -20-70℃
Leakage Detection Liquid: ≤0.01L/min; Gas: ≤0.1m³/h
Control System PLC + 10-inch Touch Screen (1280×800 Resolution, Multi-Language Support)
Data Storage 64GB Built-in SSD (Supports 100,000+ Test Records, USB/Ethernet Export)
Test Port Size DN25-DN300 (Flange/Threaded/Butt-Welded Connections)
Drive System Servo Motor (Power: 15kW, Speed: 0-3000rpm)
Protection Class IP54 (Control Cabinet), IP65 (Test Chamber)
Power Supply AC380V±10%, 50/60Hz, Rated Power: 25kW (Peak: 35kW)
Dimensions 2500×1800×3000mm (L×W×H, Including Support Frame)
Weight 2000kg (Stainless Steel Frame + Aluminum Alloy Fixtures)
Communication RS485/Modbus TCP, USB 3.0, Ethernet (Support OPC UA Protocol for MES Integration)
Noise Level ≤75dB (Measured at 1m Distance, No-Load Operation)

 

Test Objects and Inspection Items

 

Service Category Details
Warranty 2-year warranty for the whole machine, 5-year warranty for sensors and servo systems, lifetime cost-price maintenance for core components (PLC/touch screen)
Response Mechanism 24-hour English-Chinese technical support (phone/remote assistance), customized solutions within 48 hours, 7-day delivery for domestic orders
Value-Added Services Free on-site installation and debugging (including training for 3 personnel, ISO/API standard test procedure demonstration), lifetime free software upgrades, hardware module expansion (e.g., high-temperature/high-pressure test components)
Quality Traceability Provided with equipment calibration reports (issued by CNAS-certified laboratories), supporting 3-year historical data query and traceability
 
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WPT-7 is an intelligent testing device designed for vertical valves and flow meters. It supports 0.1-200m³/h flow test (accuracy ±0.3%) and 0-40MPa pressure test, integrating 15+ core index tests such as flow characteristics, sealing, and pressure resistance. It adopts a vertical modular structure, can quickly replace DN25-DN300 equipment in 10 minutes, is equipped with a 10-inch touch screen and PLC intelligent control system, and automatically generates test reports that comply with ISO 5167 and API 6D standards. It is suitable for equipment research and development, production quality inspection and certification testing in the water, petrochemical, and energy industries.

Details

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If you are interested in our equipment and want to know more details, please leave a message here. we will contact you as soon as possible.
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